Your Professional Chemical Storage Tank Manufacturer in China!
The company was established in 2017 and is located in Zhangdian District, the hometown of Qilu Culture, Zibo City. We are a high-tech enterprise integrating technology, research and development, design, manufacturing, installation, commissioning, training and other full-system machinery and equipment manufacturing. The company has more than 100 sets of production and testing equipment, specializing in air pollution and environmental control projects, thermal energy projects, mechanical equipment, chemical equipment, etc., providing you with professional, systematic and standardized services.
Why Choose Us
Ensure Product Quality
The company has passed ISO9001 quality management system certification and has a complete quality assurance system, strong processing capabilities and advanced testing methods. We promise to strictly implement and fulfill the three guarantees for our products and strictly implement the relevant national regulations on after-sales service for industrial products.
Advanced Equipment
We are equipped with much advanced equipment, including vertical lathes, gear hobbing machines, floor milling and boring machines, gantry planers, horizontal lathes, plate rolling machines, automatic welding machines and other large processing equipment.
Excellent Service
Users raise objections to the quality of our company's products, and the company guarantees to handle the suggestions within 24 hours after receiving the user's objections. If on-site solution is required, we will send professional technical service personnel.
Broad Market
Our products are sold overseas, and we have reached long-term cooperation with more than 200 customers at home and abroad.
Chemical storage tanks are heavy-duty container units that safely store, process, mix, and transport industrial chemicals, fuels, petroleum products, and other solutions. These tanks can either be underground or above ground, depending on the chemical that they are handling. They have a specially engineered construction with secondary containment units that helps to avoid chemicals from coming into contact with the environment. While designing double-wall tanks for chemical storage, manufacturers use specific materials that do not react with the chemical or reduce the chemical's potency. Additionally, some premium tanks also provide an insulated area that preserves the temperature of the stored compound.
Types of Chemical Storage Tank
Single Wall Chemical Tanks
Chemical Tanks are available from 50 to 30,000 liters with increased wall thickness for storage of liquids so liquids of specific gravities of 1.5 SG – 2 SG can be stored. These plastic chemical tanks are rotationally molded and available in PE and PP for storage of different chemicals and UV stabilized for many years of outside use. Examples Of Chemicals that can be stored in plastic chemical tanks include Sulphuric acid, Hydrochloric acid, Hydrofluoric acid, Sodium hypochlorite, Sodium hydroxide, Ammonia solution, Ferric sulphate and chloride, Aluminum sulphate, Polymers, PAC. The extent of the resistance to corrosion of both Polyethylene and Polypropylene is often surprising to those who have historically used stainless steel or GRP.
Bunded Chemical Tanks with Secondary Containment
These self-supporting rotationally molded one-piece tanks come in a large range of sizes and capacities, with the option to choose between a flat bottom, conical base, or double wall bunded tanks. Fabricated Tank Secondary Containment Bunds are used in chemical dosing and plant rooms, we often customize these to incorporate pump mounting plates, mixer, and pipe framework to incorporate dosing pump systems. This ensures that the containers and any potential spill zones around the pump system are fully bunded, therefore providing a safe environment for your engineers.
Conical Chemical Tanks
Conical tanks are unique in that their contents discharge completely through a cone point at the center of their base, instead of an outlet further up on the side of the tank. Their cone base and smooth internal walls ensure complete discharge and are ideal for where the tank needs to be drained or for chemicals which settle out.
Dosing Chemical Tanks
Our chemical dosing tanks include a flat raised section shelf section which can be used to mount equipment on top of the tank. This is ideal for mounting items such as dosing pumps, industrial mixers, and instrumentation. These tanks are mainly used in the swimming pool, water treatment and dosing industry.
Chemical Mixer Tanks
Mixer tanks & agitators are used by many companies in the fields of process engineering, food, pharmaceuticals, breweries, soft drinks, paints, inks, resins, water, and effluent treatments. Our mixer vessels are rotationally molded polythene tanks that are long-lasting, chemical resistant and in many instances' food safe. A wide range of mixers is available to suit your project, combining a variety of paddles with high shear and blending in a diverse range of applications. Industrial mixer & agitators are an essential part of industrial process engineering – from the smallest plant room in which chemical dosing tanks are used to a water treatment plant with the 30,000-litre tanks with side or top mounted mixers.
Benefits of Chemical Storage Tank
Cost Savings
One of the big benefits of using chemical storage tanks is the potential cost savings compared to other storage options. By using large, shared tanks rather than individual containers, companies can realize significantly lower capital costs. Storing chemicals in bulk tanks also leads to reduced operating costs over time. There are fewer storage vessels to inspect, fewer locations needing spill containment, and less complicated inventory management. With lower investment requirements and streamlined operations, industrial chemical storage tanks offer excellent economies of scale for companies that use large volumes of chemicals or hazardous materials.
Space Savings
Consolidating chemicals into standardized, prefabricated storage tanks allows facilities to streamline storage needs into a smaller footprint. Rather than storing chemicals in various containers scattered throughout a facility, purpose-built storage tanks neatly consolidate inventory. Chemical storage tanks can hold the volume of numerous drums, totes or cylinders. This avoids the need to dedicate separate spaces for scattered storage vessels. Facilities can reclaim this precious storage space for more productive manufacturing uses. Storage tanks with mix-proof manifolds enable storage of incompatible chemicals in a common area, without risk of cross-contamination. Proper chemical storage even allows certain operations to be moved indoors into smaller spaces. This prevents chemicals from being exposed to external conditions that could degrade quality or create hazards.
Safety
Using chemical storage tanks provides several important safety benefits compared to storing chemicals in smaller containers. Proper construction materials like stainless steel prevent corrosion or degradation of the tanks over time. This reduces the risk of leaks and spills. Storing chemicals in larger tanks reduces handling compared to transferring chemicals between many smaller containers. Fewer chemical transfers mean less risk of accidental spills or exposure. Chemical storage tanks can often be equipped with level indicators or sensors. This allows easy monitoring of tank levels to prevent overfills. Safety interlocks can also automatically shut off flows when a tank nears capacity.
Regulatory Compliance
Using chemical storage tanks that meet environmental and safety regulations is a major benefit for industries. Tanks can be designed and constructed to comply with hazardous chemical storage regulations like those from OSHA, EPA, and local fire codes. Choosing the right chemical storage tank buying guide material such as polyethylene and coatings like Teflon can ensure regulatory compliance for storing hazardous liquids.
Flexibility
Chemical storage tanks come in a variety of sizes, materials, and configurations to meet the needs of different industries and applications. Types of chemical storage tanks materials used for chemical tanks include:
- Stainless steel tanks - Ideal for corrosive chemicals and high purity requirements.
- Polyethylene tanks - Lightweight and corrosion-resistant for less aggressive chemicals.
- Fiberglass tanks - Corrosion resistant like polyethylene but stronger and more rigid.
- Carbon steel tanks - An economical option with special linings or coatings for corrosion resistance for some chemicals.
Easy Installation
One of the major pros of chemical storage tanks of using prefabricated is how quick and easy they are to install. Prefabricated chemical tanks are designed for efficient installation. The components are pre-assembled, and many feature modular designs that allow the tanks to be connected or stacked together like building blocks. This eliminates the need for complex onsite construction and fabrication.
Reduced Corrosion
Proper tank linings help protect against corrosion. Steel tanks are prone to corrosion over time when exposed to certain chemicals. However, modern storage tanks utilize specialized linings and coatings to prevent corrosion. This prevents leaks, failures, and contamination while maximizing the lifetime of the tank. In comparison, storing chemicals in makeshift containers leads to spills, leaks, and corrosion damage. Utilizing proper chemical storage tanks with anti-corrosion linings is essential for safely handling corrosive chemicals long-term.
Inventory Management
One of the main benefits of chemical storage tanks for industries is the ability to easily monitor and manage inventory levels. With the right tank instrumentation, you can track chemical usage in real time. Once equipped with this data, you can set optimal reorder points and establish efficient ordering cycles.
What Should be Considered When Choose Chemical Storage Tank
Consideration Before Buying Chemical Storage Tank Guide
To begin, you must familiarize yourself with the chemical storage tank regulations in your area. Regulations are in place to safeguard safety, protect the environment, and ensure compliance. The Environmental Protection Agency (EPA) categorizes chemicals into hazardous waste groups based on their toxicity, reactivity, and other dangers. Failing to follow them can lead to fines and legal trouble. Location and installation are subject to strict regulations, requiring permits for construction. Additionally, the tank's foundation and the surrounding area must be engineered to prevent and manage potential spills.
The next crucial consideration is the best types of chemical storage tank that suits your specific needs. Look for tanks with UV protection and secondary containment in case of spills. FRP tanks are durable and chemical-resistant, capable of handling harsh chemicals at extreme pH levels. Whichever type of tank you choose, ensure it complies with chemical storage tank regulations and possesses the necessary safety features, such as proper ventilation, spill containment, and compatibility with the specific chemicals you intend to store. By selecting the right types of chemical storage tank, you can rest assured that your chemicals will be securely stored.
When it comes to storing chemicals, compatibility between the tank material and the substances to be stored is critical. It is critical to follow the chemical storage tank guide to avoid failure of compatibility, which can result in corrosion or unwanted reactions, posing major dangers. Consider the following elements:
PH Level: Acids and bases can be corrosive to certain tank materials. Ideally, your chemicals should have a neutral pH.
Reactivity: Some chemicals react vigorously with air, water, or other chemicals. Choose a tank material that won't catalyze or be affected by these reactions.
Flammability: For flammable or combustible chemicals, opt for a fire-resistant tank material, and ensures proper ventilation, grounding, and explosion-proof components.
Toxicity: To prevent environmental contamination, select a tank material that won't allow chemicals to permeate or leak. Highly toxic chemicals may necessitate double containment or coated tanks.
Determining your chemical storage tank's capacity and volume is crucial, impacting refill frequency and costs. The chosen tank size depends on the intended chemical volume. For small-scale operations, consider tanks from 30 to 1,000 gallons, suitable for solvents, coolants, and cleaning solutions. Mid-sized needs may require 1,000 to 10,000-gallon tanks, ideal for commercial or industrial use with larger chemical quantities. Assess the tank's dimensions, including diameter, height, and footprint, to ensure sufficient space for the tank, access, and ventilation. Plan for potential future expansion to accommodate growth. Choosing the right tank size and material ensures efficient storage and safety compliance, minimizing refills and space usage.
When choosing a chemical storage tank, prioritize safety. It's vital to adhere to industry standards and chemical storage tank regulations that align with the specific chemicals you plan to store. This chemical storage tank guide outlines essential to follow:
Double Walls: Opt for tanks with double walls, offering an extra layer of protection against leaks, with monitoring for added security.
Material Compatibility: Ensure seals, gaskets, piping, and tank materials resist chemical corrosion. Stainless steel, carbon steel, polyethylene, or fiberglass are common choices, with stainless steel's versatility.
Emergency Relief Valves: Tanks containing pressurized liquids or gases require emergency relief valves, meeting the safety requirements for your chemicals.
Level Monitoring: Transparent level gauges and electronic transmitters allow easy monitoring, meeting safety standards.
Secondary Containment: Choose tanks with built-in secondary containment, like a concrete dike, to trap leaks and spills.
When assessing a chemical storage tank purchase, it's vital to consider your budget while considering the guidelines outlined in this chemical storage tank guide. To strike the right balance between affordability and suitability, several factors influence the cost:
Tank Size: Smaller tanks (1,000 to 5,000 gallons) are budget-friendly for smaller-scale needs, while larger tanks (10,000 gallons and up) suit higher volumes but come with higher costs.
Tank Material: The material affects both cost and chemical compatibility. Polyethylene and polypropylene are cost-effective but limited in chemical handling, while stainless steel offers versatility at a higher price, and fiberglass-reinforced plastic (FRP) falls in the mid-range.
New vs. Used: Used tanks may save costs, but entail risks. New tanks, though pricier upfront, offer warranties and assurance.
Additional Features: Features like insulation, heating, monitors, or agitation systems raise costs; choose only what's necessary.
Installation and Accessories: Consider expenses for installation, moving, accessories, and containment measures.
How to Clean Chemical Storage Tank
Step 1: Drain the Tank
The first step is to drain the tank completely. This process ensures that the tank is free of any residual chemicals that could otherwise react with the cleaning agents, leading to unexpected and undesirable results. Make sure to dispose of the chemicals safely according to regulations. You can also use a pump or siphon to remove any remaining liquid if necessary.
Step 2: Rinse the Tank
Using a pressure washer or hose, rinse the inside of the tank thoroughly. This will help to remove any loose debris and chemicals that may be stuck on the walls or bottom of the tank. Make sure to use enough water pressure to effectively clean all areas.
Step 3: Scrub the Tank
Once you have rinsed the tank, it's time to scrub off any remaining residue. Use a nonabrasive cleaner and a scrub brush or sponge to gently clean the walls and bottom of the tank. Avoid using harsh chemicals or abrasive materials as they can damage the plastic. It's especially important to understand the effects of chemicals if your tank is a custom acrylic fabrication made of specialized plastic polymers.
Step 4: Rinse Again
After scrubbing, rinse the tank once again to remove any leftover cleaner and debris. While a single rinse may seem sufficient on the surface, microscopic chemical residues can still cling to the tank walls, unseen but potentially harmful. If needed, you can repeat the scrubbing and rinsing process until the tank is thoroughly clean.
Step 5: Disinfect
To ensure that your plastic chemical tank is free of any bacteria or germs, it's important to disinfect it after cleaning. Disinfection aims to kill microorganisms that may be present in the tank, including bacteria, viruses, molds, and fungi. You can use a mild bleach solution or a specialized disinfectant designed for plastic tanks, but be sure to follow the manufacturer's instructions.
Step 6: Dry the Tank
After completing all cleaning and rinsing, use towels or rags to dry the inside of the tank. This step ensures the complete removal of moisture that could potentially become a breeding ground for bacteria or mold, which might lead to contamination in the long run. The drying process also aids in the removal of any remaining chemical residues that might have been missed during the rinsing stages.
Step 7: Inspect for Damage
Once the tank is dry, inspect it for any signs of damage. Over time, tanks can develop cracks, warps, or other types of damage from regular wear and tear or reactions to certain chemicals. Ignoring such damages could lead to leakages, spills, or even a catastrophic tank failure, posing significant threats to safety, environmental health, and operational efficiency. Look for cracks, holes, or discoloration that may be caused by chemical exposure or wear and tear and be sure to address them immediately to prevent further damage.
Step 8: Maintain Regular Cleaning Schedule
Maintaining a regular cleaning schedule is important to keep your plastic chemical tank in top condition. This will depend on the type of chemicals you store and how frequently you use the tank. Consult with a professional or refer to the manufacturer's guidelines for recommended cleaning intervals.
Step 9: Properly Store Chemicals
Another way to ensure the longevity of your plastic chemical tank is to properly store the chemicals. It's vital to use appropriate containers, label them correctly, and follow safety guidelines for handling and storing hazardous materials. Chemicals must be adequately sealed to prevent leakage or contamination, as some substances can corrode certain types of materials. Always check the condition of the container and its seal before storing chemicals.
Our Factory
The company covers an area of 12,000 square meters, with a factory area of 6,550 square meters, an annual output value of 60 million yuan, and an annual production capacity of more than 5,000 tons. We have more than 100 sets of production and testing equipment, with an annual production capacity of more than 5,000 tons. And our company has a strong technical force, with 15 engineers, 1 senior engineer and 10 other professionals.
Ultimate FAQ Guide to Chemical Storage Tank
We're well-known as one of the leading chemical storage tank manufacturers and suppliers in China. If you're going to buy high quality chemical storage tank at competitive price, welcome to get more information from our factory.
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